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Example configurationIndustry

A compressor fault known at once — in the maintenance office and by text after hours

An LX transmitter at the compressor controller, a receiver with a signal unit in the maintenance office, and a GSM transmitter that texts the person on call — at night and at weekends too.

  • 300 mfrom compressor house to maintenance
  • 2alarm states from the controller
  • 4 kmLX range in open terrain
A compressor fault known at once — in the maintenance office and by text after hours
Illustrative image

01 / Investment context

What problem does this configuration solve?

The compressors supply compressed air to production, yet they stand in a separate building 300 m from the maintenance office, behind a steel-framed hall. The compressor controller provides alarm contacts — compressor fault and pressure drop — but nobody sees them, because nobody normally works in the compressor house.

A cable across the site means trenching, crossings under internal roads and disruption to traffic, and an ordinary radio link may not get through a steel hall. After hours a fault only comes to light in the morning, when the pressure in the network has dropped and the lines are standing — and then losses are counted in hours of downtime rather than minutes of repair.

The investor’s goal: Each of the controller’s two alarm states known at once: in the maintenance office by day, and on the on-call phone at night and at weekends.

How does this configuration work?

The controller’s alarm contacts — compressor fault and pressure drop — are wired to the two NC inputs of a battery-powered LX transmitter (NBX-102) mounted next to the controller. When a contact opens, the transmitter sends the event using LoRa modulation, designed to work where an ordinary radio link fails, and the receiver confirms each transmission back to it. A range test decides whether the signal reliably gets past the steel hall.

In the maintenance office each alarm state switches one of the two relays of an LX receiver (RSX-K02). Both relays switch on a signal unit with volume control (SWR-108) and feed the state to the inputs of a GSM transmitter in a housing with a power supply (ATG-SG4set), which sends a text with its own wording for each state. Because each output drives two devices, a relay module (MPU-121) on each channel separates the GSM input.

The on-call numbers and message texts are set from a computer with a programming cable (K-5). The receiver, the signal unit and both modules run on a 12 V DC power supply in the office. An LX confirmation only means that the transmission has reached the receiver — only the controller shows the state of the compressors.

02 / Operating principle

From signal to action.

The compressor controller’s two alarm states travel by LX radio to the maintenance office, and from there by text to the person on call.

  1. 01 / Signal source

    Compressor house Compressor controller contacts

    A compressor fault or a pressure drop opens an alarm contact.

  2. 02 / Transmission

    LX link 300 m, with a steel hall in between

    The transmitter at the controller sends the state, and the receiver in the office confirms receipt.

  3. 03 / Notification

    Maintenance Maintenance office and on-call phone Signal unit Text message

    Each state switches on the signal unit and sends a text with its own wording to the person on call.

A compressor fault is known at once, at night too. The person on call receives a text moments after the contact opens — before the pressure drop stops the production lines.

A simplified functional diagram.

03 / Installation components

Devices in this configuration

An example selection — the number of devices depends on the site.

NBX-102 — 2-channel transmitter, NC inputs

NBX-102

LX transmitter at the compressor controller: two NC inputs for the fault and pressure-drop contacts, plus a housing tamper circuit. Battery-powered, range up to 4 km in open terrain.

Quantity: 1

RSX-K02 — 2-channel LX series receiver

RSX-K02

LX receiver in the maintenance office: each alarm state switches one of the two NO/NC relays, and the transmitter gets a receipt confirmation for each transmission. 12 V DC supply.

Quantity: 1

SWR-108 — Signal unit with volume control

SWR-108

Light-and-sound signal unit in the maintenance office with a volume knob: the alarm is clearly audible without drowning out the office’s work. 12 V DC.

Quantity: 1

MPU-121 — Relay module

MPU-121

Relay module next to the receiver, one per channel: separates the GSM transmitter’s input from the signal unit circuit, so that the same state switches on the signal unit and reaches the GSM input.

Quantity: 2

K-5 — GSM transmitter programming cable

K-5

Cable for programming the GSM transmitter from a computer: on-call numbers, message texts and input assignment. Needed at commissioning.

Quantity: 1

Installation component

12 V DC power supply

Power supply in the maintenance office for the LX receiver, the signal unit and both relay modules — all of them run on 12 V DC.

Quantity: 1

Catalogue figures describe a device under stated conditions, usually in open terrain, and are not a guaranteed range in every installation. Device quantities in the examples are indicative.

04 / Value for the investor

What does this solution give you?

Faults known at once

The person on call receives a text moments after the contact opens, at night and at weekends too — before the pressure drop stops the production lines.

No trenching

LX radio carries both states across the site without a cable, crossings under internal roads or disruption to traffic.

Confirmed receipt

The receiver confirms every transmission to the transmitter — the link is two-way, so the transmitter does not send blind as with an ordinary radio link.

05 / Before installation

What needs to be settled for a similar investment?

Before devices are chosen, what matters is the site’s conditions and how the system ties into the final installation.

Requirements to verify

  • The compressor controller must provide potential-free NC contacts that open on alarm; a voltage output needs an isolating relay.
  • The radio passes on the state reported by the controller and measures nothing itself; an LX confirmation means the transmission was received, not that the compressors are running.
  • A range test from the compressor house to the maintenance office past the hall, mobile coverage where the GSM transmitter will be, and backup power if the notification must work during a power cut in the office.
  • Temperature at the transmitter: it works between −10 and +55°C, so it is mounted outside the compressor enclosure, away from the hot-air outlet.
  • The on-call list and message texts, plus a periodic alarm test and replacement of the transmitter battery on the maintenance department’s schedule.

Example configuration — it needs a technical selection for your site.

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